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Sr. Manufacturing Engineer, Line Design, Geartrain

Tesla Motors, Inc.
91,600 - 234,000 USD
paid holidays, flex time, 401(k)
United States, California, Palo Alto
Jun 05, 2026
What to Expect
In thisroleyou'llsupportthe design,construction, launch,andtransfer ofgeartrainmanufacturinglines and equipment usedinOptimus Actuators.This rolewillprioritizesuccessfuldesign and launchofproductionline whilemaintainingmaximumefficiency,productionvolume,and safety whilevalidatingperformance andfullydocumentingall aspectsof the project for handover to sustainingoperations.

The idealcandidate willbring deeptechnicalexpertisein high-volumegeartrainmanufacturing lines andthe successfulintroductionofnew technologiesto mass productionline.Theymustdemonstrateexperiencetranslatingmanufacturing requirements into efficient,detailedproduction linedesignsthat are robust andpractical toimplement.In this position, youwilltakeownershipofproduction linecreationofspecializedequipmentfromconcept throughlinelaunchcompletion-defining performance requirements,runningprocess flowsimulationsas needed tovalidatesolutions grounded infirst principles, and leadingcommissioningthroughfinal validation. Travel expected 25%.

What You'll Do
  • Use CAD software and simulation tools (e.g., AutoCAD,FactoryCAD, or similar) to create 2D/3D models, floor plans, and detailed drawings that support bothmain production lineand alsosupporting areas within Geartrain Manufacturing Scope
  • Work with factory simulation/modeling teams to develop flowmanufacturing constraintsfor new equipment developmentsuch asaislesizing, incomingraw materialsto thecelland work in progressareas between cells
  • Install, commission, integrate and troubleshoot new equipmentand toolingand support setup for manufacturing, including machines, peripheral equipment, tools, and automation systems
  • Oversee the handover of commissioned lines to production teams, including operator training, documentation of proceduresand manufacturing BOM, and resolution of issues duringline launch
  • Contribute to R&D efforts in equipment design and process development by integrating layout considerations, material flow, and facility requirements early in the innovation cycle to enable scalable and efficient manufacturing solutions
  • Design and develop detailedcell and production linelayoutsfor each gearbox, including placement of machineryand their integration to the mainline,workstations, material flow paths, utilities, and storage areas tooptimizeproduction processes and efficiency
  • Collaborate with cross-functional teams (Factory,Infrastructure, Material Flow, Design,Manufacturing Eng.,EHSpersonnel, andproject&programleads) to integrate layouts intomain factory design
  • Ensure compliance withTeslasafety regulations, ergonomic standards, and lean manufacturing principles while evaluating new equipment and processes from R&D initiatives
  • Evaluate data on production performance, material handling, and spaceutilizationto recommend layout improvements that align with ongoing R&D advancements in equipment and manufacturing processes
  • Design custom fixtures,tooling, and otherstructuresthatwould be usedinmanufacturing cellsasneeded, providingdetailedbuild to print models/drawings for fabrication

What You'll Bring
  • Degree in Industrial Engineering or a related field (advanced degree or relevant certifications are a plus), or equivalent industry experience and evidence of exceptional ability
  • 3-7+ years of experience in manufacturing or industrial engineering, with hands-on involvement in factory/plant layout projects
  • Proficiencyin layout design software, process simulation tools, and data analysis
  • Strong understanding of manufacturing processes, material flow, ergonomics, and facility safety standards
  • Experience designing layouts, mechanical equipment, fixturing, and tooling
  • Knowledge in high speed gantry design including the pick and place into conveyor systems
  • Knowledge in material flow analysis and basic knowledge about different industrial robots in high speed material transfer and pick and place applications
  • Experience with SolidWorksCAD and PDM software. Familiarity with other CAD software (i.eCATIA, Siemens NX) also applies
  • Experience with automation equipment, CNC equipment, heat treatment,assemblyandend of linetesting equipment
  • Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5)

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $91,600 - $234,000/annual salary + cash and stock awards + benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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